Enhancing Trailer Manufacturing With Tekleen Self-Cleaning Filters

Maintaining high quality and efficiency standards is very important in the trailer manufacturing industry. This is where we meet the Great Dane. This global leader uses a strict water testing process to ensure their trailers are strong and durable. The most efficient filters that helped in this process are Tekleen self-cleaning filters. They clean and recycle the water used in tests. In this article, let us explore how Tekleen filters helped Great Dane maintain quality and highlight their benefits.

Great Dane Trailer Manufacturing Plants

Great Dane is a well-known trailer manufacturer. They have a huge presence in the USA, China, and Mexico. They run 10 plants in the USA, 2 in China, and they have a service centre in Mexico. As for their products, they produce refrigerated trailers, dry freight trailers, platforms, truck bodies, and after-market spare parts. Because of this global reach and wide range of products, Great Dane has become a leader in the trailer industry today.

Quality Control At Great Dane

Great Dane uses a strict water testing process to ensure high quality. They test each trailer before it leaves the factory. This process checks the trailer’s structure to ensure it protects what is inside. They spray about 4000 gallons of water at high pressure in an enclosed room for 5 minutes. This simulates extreme conditions, like a hurricane, to test the trailer’s durability and water resistance. They call these test rooms Test Bays. Mr. Christopher Stolfe, Sr. Manufacturing Engineer at Great Dane Trailers, said that the water pressure hits the trailer like a hurricane. These test bays also fully clean the trailers during the test process.

The Role Of Tekleen Filters

Tekleen self-cleaning filters are crucial to this quality control process. These filters are in various Great Dane plants, including Kewanee, IL, which has two test bays; Terre Haute, IN, with a new test bay; and Ellisberg, PA. As Great Dane expands, they add Tekleen filters to new plants and test bays.

How Tekleen Filters Work

Tekleen filters clean the water used in washing and testing so it can be reused. During manufacturing, debris like metal shavings, dust, and dirt can enter the water. Tekleen filters remove these particles and make the water clean and ready to use again. The cleaned water was then recirculated into a 4000-gallon holding tank. This tank supplies the cleaned water back into the plumbing system. There, it gets sprayed out again at high pressure into the test bay.

Installation And Maintenance Of Tekleen Filters

Tekleen filters in Great Dane test bays are mounted on special metal frames. They are connected to the adjacent water bay to refill the 4000-gallon holding tank. Great Dane could save so much thanks to this Tekleen filter process. Since there is no need to clean them manually, Great Dane saves about 30 minutes of labour per day. Tekleen filters also automate the cleaning schedule. They start self-cleaning when the internal pressure triggers the process. Because of this automation, Tekleen filters have been a valuable asset for Great Dane in operating consistently and efficiently.

Benefits Of Using Tekleen Filters

Tekleen filters have been significantly beneficial to Great Dane in several ways. First, the filters keep the water used in their testing clean. This is very important for maintaining the trailers’ integrity. Second, because of the automated cleaning process, there is no need for manual labour. This saves plant time and lowers human error. Third, since the plant can reuse the water multiple times now, filters help conserve water. Tekleen filters bring cost-effective and environmentally friendly features to the table this way.

Tekleen’s Australian Distributor

We, Purple Engineering, as Tekleen’s Australian distributor, proudly offer these advanced filtration solutions to businesses across Australia. With every sale we make, we are helping Australian businesses maintain high standards of quality and efficiency. Whether you are using them for trailer manufacturing or any other industrial use, we can guarantee that Tekleen filters are a reliable and effective solution for your water filtration needs.

Conclusion

By referring to this case study, now you have realized the level of commitment Great Dane put into maintaining the quality of their filtration solution for their rigorous water testing process. It seems to be that Great Dane made the best and most reliable measures to ensure the trailers’ integrity and durability. 

Moreover, you can understand the role played by the Tekleen self-cleaning filters in this whole process by cleaning and recirculating the water used in tests. We also discussed the benefits of using Tekleen filters at Great Dane, such as labour savings, automated cleaning, and water conservation. If you are also looking to achieve high standards of quality and efficiency in your Australian business, try out Tekleen’s innovative filtration solutions today.